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Worn Friction Material
Cause: If the clutch has high mileage, this wear is normal; however, if mileage is low, possible causes include riding the clutch, excessive vehicle loading, defective release system,
improper release system adjustment, improperly machined flywheel, clutch components unsuited for the torque of a modified engine.
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Overheated Pressure Plate
Related Symptom:
Release problems.
Cause: Riding the clutch, defective release system, improper release system adjustment, clutch components unsuited for the torque of a modified engine.
The disc would have burnt friction material.
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Friction Material Contact
Related Symptom:
Chatter.
Cause: Flywheel not resurfaced or resurfaced improperly.
The flywheel must have a smooth, flat surface in order for the clutch to actuate properly.
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Burnt Friction Material
Related Symptoms:
Chatter, release problems.
Cause: Riding the clutch, defective release system, improper release system adjustment, clutch components unsuited for the torque of a modified engine, friction material contamination
during installation.
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Uneven Friction Material Wear
Cause: Riding the clutch, defective release system, improper release system adjustment, use of clutch components unsuited for the torque of a modified engine.
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Pressure Plate Heat Rings
Related Symptoms:
Chatter
Cause: Oil contamination, flywheel not resurfaced or resurfaced improperly, failure to maintain flywheel step/cup
dimensions.
When resurfacing a stepped or cupped flywheel, be sure to machine the contact surfaces by equal amounts to maintain specified tolerences.
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Grooves and Heat Marks
Related Symptoms:
Release problems.
Cause: Riding the clutch, defective release system, improper release system adjustment, clutch components unsuited for the torque of a modified engine, improper resurfacing of a
step/cup flywheel.
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Contaminated Friction Material
Related Symptoms:
Chatter.
Cause: Leaking transmission or engine seal, excessive lubrication.
Lubricate input shaft splines with a very small amount of high-temperature grease. Slide the disc on the splines to distribute a thin film. Remove the disc and wipe away any excess.
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