Diagnosing Problems - Symptom Reference - Slipping

Worn Friction Material
Cause: If the clutch has high mileage, this wear is normal; however, if mileage is low, possible causes include riding the clutch, excessive vehicle loading, defective release system, improper release system adjustment, improperly machined flywheel, clutch components unsuited for the torque of a modified engine.
enlarge

Overheated Pressure Plate
Related Symptom: Release problems.
Cause: Riding the clutch, defective release system, improper release system adjustment, clutch components unsuited for the torque of a modified engine.

The disc would have burnt friction material.

enlarge

Friction Material Contact
Related Symptom: Chatter.
Cause: Flywheel not resurfaced or resurfaced improperly.

The flywheel must have a smooth, flat surface in order for the clutch to actuate properly.

enlarge

Burnt Friction Material
Related Symptoms: Chatter, release problems.
Cause: Riding the clutch, defective release system, improper release system adjustment, clutch components unsuited for the torque of a modified engine, friction material contamination during installation.
enlarge

Uneven Friction Material Wear
Cause: Riding the clutch, defective release system, improper release system adjustment, use of clutch components unsuited for the torque of a modified engine.
enlarge

Pressure Plate Heat Rings
Related Symptoms: Chatter
Cause: Oil contamination, flywheel not resurfaced or resurfaced improperly, failure to maintain flywheel step/cup dimensions.

When resurfacing a stepped or cupped flywheel, be sure to machine the contact surfaces by equal amounts to maintain specified tolerences.

enlarge

Grooves and Heat Marks
Related Symptoms: Release problems.
Cause: Riding the clutch, defective release system, improper release system adjustment, clutch components unsuited for the torque of a modified engine, improper resurfacing of a step/cup flywheel.
enlarge

Contaminated Friction Material
Related Symptoms: Chatter.
Cause: Leaking transmission or engine seal, excessive lubrication.

Lubricate input shaft splines with a very small amount of high-temperature grease. Slide the disc on the splines to distribute a thin film. Remove the disc and wipe away any excess.

enlarge

 
Schaeffler Group USA Inc.
Quality operations certified to the ISO 9001:2000 Quality System Standard.

Home Page - Products - Support - Online Catalog - About LuK - Coming Events - Contact Us
Having trouble finding something? Try our Sitemap.

Copyright © 2008 Schaeffler Group USA Inc. All Rights Reserved.
Web Site Design and Development by SitesNow! Inc.