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Some slipping of the clutch is normal and necessary for smooth engagement; however, once the clutch is engaged, there should be no slipping. Excessive slipping causes tremendous heat that
damages the clutch pressure plate and flywheel.
Normal wear is the most likely cause of slipping if the disc is worn down to the rivets and the clutch has high mileage. If a newly installed clutch is slipping, the most likely causes are
oil or grease contamination, incorrect release system adjustment or improper flywheel machining of a stepped or cupped flywheel.
Slipping Diagnostic Procedure
Set the emergency brake and start the engine. Put the transmission in high gear and slowly release the clutch pedal.
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Engine immediately stalls: clutch is not slipping
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Engine continues to run with clutch fully engaged: clutch is slipping excessively
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Engine slows but continues to run: the clutch is slipping partially
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Dual-mass Flywheels
If the vehicle is equipped with a dual-mass flywheel, the flywheel may be the cause of the slipping. Carefully examine the old clutch to rule out the flywheel as the source of the slipping.
Indications include heat marks on the pressure plate, disintegrated disc friction material and contamination of the friction material from external leaks. If these symptoms are not evident,
install a new flywheel.
Causes of Slipping
External
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Incorrect release system adjustment
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Defective, worn or binding release system components
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Blocked master cylinder port
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Binding slave cylinder
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Defective cable self-adjuster
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Internal
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Worn disc
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Oil leaks or excessive lubrication
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Improper flywheel machining
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Misalignment of the release bearing
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Worn dual-mass flywheel
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