Diagnosing Problems - Symptom Reference - Release Problems
When the clutch does not release completely, the disc continues to turn the input shaft and transmission gears. Common causes of incomplete release include excessive free play, air in the hydraulic system, binding or wear in release system components and a bent disc.

Movement of the master cylinder will also cause release problems. This is especially noticeable when the master cylinder is mounted to the firewall, and the firewall metal is not rigid enough to hold it in place during actuation. Any movement of the master cylinder reduces the force applied to the hydraulic piston inside, causing incomplete release.

Causes of Release Problems
External
Contaminated hydraulic fluid
Incorrect release system adjustment
Air in the hydraulic release system
Defective or worn release system components
Defective or worn pedal bushings or brackets
Flexing of the firewall or any release component attachment point

Internal
Misalignment of clutch components
Corroded, damaged or improperly lubricated input shaft splines
Worn pilot bearing/bushing
Worn bearing retainer
Bent or worn release fork or pivot ball
Worn linkage components
Stretched release cable
Excessive or incorrect flywheel machining
Bent clutch drive straps
Bent or distorted disc
Improper transmission lubricant
Improper bolting of the clutch

 
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